Trex 700n DFC Build Review
Introduction
Hi my name is Chris Boughton, I have recently be announced as a sponsored pilot for RC-Hero.co.uk and proud to be part of their flight team, we will be attending as many competitions and fun fly’s during 2013 as we can so come along and say hello. I have been flying for just over 3 years. I’m part of the Rollstone flying Druids club near Stonehenge. My current fleet has a Trex600N FBL, Trex450pro FBL with the new Trex700N DFC to be used as my comp machine. This will be a detailed build review of my new heli (700n DFC) . I hope this review is of some interest and help to all you guys and gals.
Box Opening
The box is somewhat different to what I was expecting to the usual Align Boxes, not much colour and fairly dull in my opinion (1). Opening of the box reveals the famous align style of packaging the components in smaller labelled boxes (2). Not much
more to say on this part, its a box!!!


Head Assembly
First step build step in the manual is the head assembly. Upon opening the head assembly box we come across several bags full of alloy parts for the head, Select the correct bags and open them (1) , for the first step we disassemble the head (2) , then we reassemble it making sure to grease the feathering shaft, thrust bearings and thread lock all bolts screwing into metal. (3) Here we have the blade grips attached to the head block, now check to make sure when rotating the blade grips that they feel smooth and any notchiness needs to be eliminated (the most common cause of this is over tightening the feathering spindle bolts). If you experience any bad notchiness check to make sure all the bearings in the blade grips are seated properly.



(4) Here we add the head stopper and pitch arms. Making sure to thread lock them. I must admit I do like this head, its good quality, looks strong, has a nice finish and it is huge. It will defiantly handle lots of abuse!!! Although I’m still sceptical about the DFC design so might switch to the standard align V2 FBL head at a later date.The swashplate comes with the balls loosely fitted (5) Simply take them out and apply thread lock then screw them back in (6) making sure to put the longer balls on the outer swash and the shorter ones on the inner. Another tip here, don’t over tighten them as this could result in the thread shearing off the ball and getting stuck in the swashplate!!! Past mistake learnt there!!!



(7) Find the main shaft, Jesus bolt and 2 shorter socket head bolts and the 2 DFC linkage arms. Start of by threading the DFC Studs into the DFC links using threadlock then thread the ball links onto the DFC arms, next we bolt the DFC arms to the blade grips (8) (use thread lock). Next snap the DFC links onto the inner swashplate balls. Lastly side on the main shaft up into the head block, Bolt in place using the Jesus bolt and 2 socket head screws (use thread lock). This finishes of the head build, check to make sure everything operates smoothly and slop free. The head assembly can now be placed aside.


Main Gear and Clutch Stack
The next step is to assemble the main gears and clutch stack thread locking all bolts into metal and greasing the bearings. I disassembled all the parts (1) and rebuilt them up, this gives you guys a look at everything that goes into the assembly and gives the builder peace of mind for the thread locking of bolts and correct greasing of the bearings. If you decide to do the same make sure you reinsert the sprag bearing the right way round as stated in the manual. Install the sprag bearing into the housing then attach the top bearing cover onto the assembly securing it with the six M2.5x8mm bolts. Now attach the main gear (112T) onto the assembly with the six M3x6mm bolts, now slide the bearing sleeve though the sprag bearing and attach the tail auto gear onto the shaft, turn the gear until the Jesus bolt holes line up ready for installation. (2) Here is the finished assembly. Now we build up the clutch stack, I disassembled everything like in previous steps. Firstly thread lock the pinion onto the clutch bell, slide the two 10x 19x5mm bearings onto the pinion, then thread lock the clutch nut onto the pinion, make sure the bearings don’t float up and down on the shaft after tightening. Now insert the clutch shaft from the bottom of the clutch bell, then we slide the last bearing onto the shaft from above the pinion. Now place the starter coupling onto the shaft and tighten the grub screws so they locate into the ground recesses. Last step is to attach the clutch bearing housing using the 2 M3x8 bolts and nyloc nuts. This finishes the clutch stack assembly (3).


Introduction
Hi my name is Chris Boughton, I have recently be announced as a sponsored pilot for RC-Hero.co.uk and proud to be part of their flight team, we will be attending as many competitions and fun fly’s during 2013 as we can so come along and say hello. I have been flying for just over 3 years. I’m part of the Rollstone flying Druids club near Stonehenge. My current fleet has a Trex600N FBL, Trex450pro FBL with the new Trex700N DFC to be used as my comp machine. This will be a detailed build review of my new heli (700n DFC) . I hope this review is of some interest and help to all you guys and gals.
Box Opening
The box is somewhat different to what I was expecting to the usual Align Boxes, not much colour and fairly dull in my opinion (1). Opening of the box reveals the famous align style of packaging the components in smaller labelled boxes (2). Not much
more to say on this part, its a box!!!


Head Assembly
First step build step in the manual is the head assembly. Upon opening the head assembly box we come across several bags full of alloy parts for the head, Select the correct bags and open them (1) , for the first step we disassemble the head (2) , then we reassemble it making sure to grease the feathering shaft, thrust bearings and thread lock all bolts screwing into metal. (3) Here we have the blade grips attached to the head block, now check to make sure when rotating the blade grips that they feel smooth and any notchiness needs to be eliminated (the most common cause of this is over tightening the feathering spindle bolts). If you experience any bad notchiness check to make sure all the bearings in the blade grips are seated properly.



(4) Here we add the head stopper and pitch arms. Making sure to thread lock them. I must admit I do like this head, its good quality, looks strong, has a nice finish and it is huge. It will defiantly handle lots of abuse!!! Although I’m still sceptical about the DFC design so might switch to the standard align V2 FBL head at a later date.The swashplate comes with the balls loosely fitted (5) Simply take them out and apply thread lock then screw them back in (6) making sure to put the longer balls on the outer swash and the shorter ones on the inner. Another tip here, don’t over tighten them as this could result in the thread shearing off the ball and getting stuck in the swashplate!!! Past mistake learnt there!!!



(7) Find the main shaft, Jesus bolt and 2 shorter socket head bolts and the 2 DFC linkage arms. Start of by threading the DFC Studs into the DFC links using threadlock then thread the ball links onto the DFC arms, next we bolt the DFC arms to the blade grips (8) (use thread lock). Next snap the DFC links onto the inner swashplate balls. Lastly side on the main shaft up into the head block, Bolt in place using the Jesus bolt and 2 socket head screws (use thread lock). This finishes of the head build, check to make sure everything operates smoothly and slop free. The head assembly can now be placed aside.


Main Gear and Clutch Stack
The next step is to assemble the main gears and clutch stack thread locking all bolts into metal and greasing the bearings. I disassembled all the parts (1) and rebuilt them up, this gives you guys a look at everything that goes into the assembly and gives the builder peace of mind for the thread locking of bolts and correct greasing of the bearings. If you decide to do the same make sure you reinsert the sprag bearing the right way round as stated in the manual. Install the sprag bearing into the housing then attach the top bearing cover onto the assembly securing it with the six M2.5x8mm bolts. Now attach the main gear (112T) onto the assembly with the six M3x6mm bolts, now slide the bearing sleeve though the sprag bearing and attach the tail auto gear onto the shaft, turn the gear until the Jesus bolt holes line up ready for installation. (2) Here is the finished assembly. Now we build up the clutch stack, I disassembled everything like in previous steps. Firstly thread lock the pinion onto the clutch bell, slide the two 10x 19x5mm bearings onto the pinion, then thread lock the clutch nut onto the pinion, make sure the bearings don’t float up and down on the shaft after tightening. Now insert the clutch shaft from the bottom of the clutch bell, then we slide the last bearing onto the shaft from above the pinion. Now place the starter coupling onto the shaft and tighten the grub screws so they locate into the ground recesses. Last step is to attach the clutch bearing housing using the 2 M3x8 bolts and nyloc nuts. This finishes the clutch stack assembly (3).





























































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