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600ESP 12S upgrade, built for comfort not for speed...

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  • 600ESP 12S upgrade, built for comfort not for speed...

    I'm thinking about upgrading my T-Rex 600ESP to a 12S setup for the usual reasons (battery seems to get very hot with 6S, and with 50 flights on each pack I'm noting issues with the batteries that I don't have with my T-Rex 500 packs; my oldest batteries for the 500 (a pair of 2100mAh 3S packs) still give 6 minutes flight time and hardly get warm - and they are 2 years 4 months old. My T-Rex 600 also still gets 6 min flight time per 4100mAh 6S pack but on charging I note that there are now cells that come to 4.20v much sooner than the others, and it means each pack takes many hours to charge).

    That I get 6 min on 4100mAh should tell you something about my flying style, 3D stick banging it ain't.

    I'm thinking of using the motor/ESC that was used in this since the combo is widely available and proven reliable:

    How to - 12s T-Rex 600 Setup On A Budget. - HeliFreak

    I have some questions.
    1. Firstly, he says he gets 6 minutes on a pair of 3000mAh packs with "sport flying and light 3D", that's way more watt-hours than I have now (and "sport flying and light 3D [0]" is how I'd term my flying, to get such little flight time with significantly more watt-hours - my current packs are 91Wh, and 2x3000mAh is 132Wh, a considerably larger amount of energy) either means this setup is considerably less efficient than the stock Align 6S setup, or his definition of "sport flying" is way different to mine and actually involves some of that 3D stuff that looks like gravity defiance (which is what I call "hard 3D").

    Am I right in thinking that this rather poor flight time length is actually due to his flight regime rather than the setup itself being inefficient?

    2. I want to optimise my setup for efficiency rather than high performance. Effectively, I'd like to take that setup and "derate" it for longevity, efficiency and being easy on batteries, and also better flight times. My 600 is already flybarless (and with experiments with my T-Rex 500, with a FBL setup you can make the headspeed ridiculously slow - I got it slow enough I could almost count the blades going by, I reckon from the sound about 1200 RPM - and not suffer bad effects like the nodding that the flybarred 500 will suffer. Now I wouldn't recommend 1200 RPM, it did fly a bit like a blob of jelly...)

    What pinion would be good for this? The motor probably ought to run in its "sweet spot"; I see he runs a 12T but with a flat 100% throttle curve, I will not be using a flat throttle curve. Ultimately, my 600 will probably end up in a scale fuselage.

    If no one knows the answer for a most efficient headspeed, I'm prepared to experiment. I'm hazarding a guess than 1900 RPM will be more than adequate. Depending on how I feel I want to go with the scale thing, it might end up with more blades on the head than 2 some time in the future. What would be the most efficient way of derating the setup - use, say, a 12T pinion and have the throttle curve top out at (at a guess) 85%, or use a smaller pinion and have the throttle curve top out at 100%?

    A followup to this: would this use make a different motor choice a wise idea?

    [0] I would define "sport flying and light 3D" as doing things like smooth loops and rolls, some sustained inverted flight, flips, stall turns etc. but not include things like tic-tocs etc., and to emphasise smoothness over gravity-defiance.

  • #2
    On that 12s set up he is using, its connected in series to up the voltage, which means more power. But the pack is still only a 3000mah pack, to get more flight time, connect in parallel to create a 6s 6000mah pack, that is why his 12s set up has no effect on flight time.
    Kev




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    • #3
      Why not just buy some Turnigy 5000's from HK? Thats what I use and get 3 mins very comfortably, not even warm! Rarely put much more than 3000mah back in...they are awesome and if you get them from teh DE site, they are comparitively cheap. I'd be put off from 12S purely from a weight perspective.
      Growing old is mandatory...growing up is optional!

      Trex 600E
      Blade MCP-X
      Various FPV craft - tri's, hexa's etc
      Dx6i/Chainlink UHF

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      • #4
        Originally posted by challis349 View Post
        On that 12s set up he is using, its connected in series to up the voltage, which means more power. But the pack is still only a 3000mah pack, to get more flight time, connect in parallel to create a 6s 6000mah pack, that is why his 12s set up has no effect on flight time.
        It's not mAh that determines flight time, but watt-hours (given similar efficiency). For example, all other things being equal, imagine a helicopter that on average needs 1.8kW in flight.

        * On 6S, this requires 80 amps
        * On 12S, this requires 40 amps

        So all things being equal, a 22.2 6S 6000mAh battery is exactly equivalent to a 44.4 12S 3000mAh battery; same number of watt hours. To compare 6S and 12S batteries in terms of energy stored, you must multiply volts by amp-hours (i.e. 22 x 6 = 132Wh. 44 x 12 also = 132Wh).

        It is actually (in general) more efficient to have high volts and low amps rather than low volts and high amps, this is why the National Grid works on 400,000 volts not 240 volts. High amps means you have to have thicker cabling, and also generally you end up with more heat being generated in the batteries due to their internal resistance. While paralleling-up a pair of 6S batteries and remaining with 22.2 volts nominal is practical, it still means higher amps = more heat dissipated by the motor and ESC = lower efficiency. My goal here is efficiency.

        From the weight perspective, equivalent power 12S motors and ESC should weigh very little more, and 2 x 2500mAh 6S packs will weigh about the same as 1 x 5000mAh 6S pack. If being able to run at higher volts and lower amps reduces the energy wasted as heat, then the small increase in weight isn't going to be much of an issue. (I also suspect my charger will charge two 2500mAh packs much faster than one 5000mAh pack).
        Last edited by alioth; 30-03-2011, 05:44 PM.

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        • #5
          Ah sorry, didn't realise you were talking about running two relatively small mah packs. I assumed you would be doubling up your bigger packs
          Growing old is mandatory...growing up is optional!

          Trex 600E
          Blade MCP-X
          Various FPV craft - tri's, hexa's etc
          Dx6i/Chainlink UHF

          Comment


          • #6
            Yes, one of the things I want to do is just have a single LiPo pack size for my 500 and 600, and have the same size connectors etc. on everything (mainly for convenience).

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            • #7
              If no one knows the answer for a most efficient headspeed, I'm prepared to experiment. I'm hazarding a guess than 1900 RPM will be more than adequate. Depending on how I feel I want to go with the scale thing, it might end up with more blades on the head than 2 some time in the future. What would be the most efficient way of derating the setup - use, say, a 12T pinion and have the throttle curve top out at (at a guess) 85%, or use a smaller pinion and have the throttle curve top out at 100%?
              I'd make the following guesses. the lower the headspeed the less drag on the blades. If you read the blurb on the henseleit TDR the guy did a lot fo work to show best efficiency there at (if memory serves) around 1200rpm..so increase thata tad for a smaller machine and I;d say around 1350-1400 on a 600 machine .better still go to 620 blades and drop to 1350.

              A motor run with a governor should be kept at 80-85% to allow it soem room. Any motor runs most effciemtly (from the viewpoint of power draw) at it's optimum rpm and as unloaded as posisble.. so best compromise..least load/least drag, 85% throttle and the smallest pinion that calculates to the 1350 headspeed..

              It folws my logic but I ain't going to swear it's true :-). Best efficiency for the electronics is high volts and low amps..least heat wasted. equally fbl reduces drag further. But before leaping to buy new motors and escs I;d say fbl it and try low headspeeds and see the difference in power drain.. then pick a motor/pinion combo from that for a higher voltage setup..
              PGK
              450Pro Clone fb, Trex500 fbl beastx, Trex 600N fbl beastx, Trex700N fbl msh brain, Spectra G Hanson 26 3dmax fb, Blitz Avro fb...Futaba 8FG

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