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Had it myself Tim in the past so i ended up ditching external regs altogether and running the spectrum receiver with reg built in. Zero issues since. Either put thicker wire on the align reg or get some of the new 'deans' things from fastlads that fit over existing deans plugs but give u something to grab and pull!
Sounds a bad one but as always nothing gets u down
Have you looked at EC3 connectors? I have just changed over to them and wont be looking back. I never had a problem with deans luckily, but with EC3 you wont be able to solder a dry joint, the joint is always visible so you can check it on your pre-flight checks (unlike deans), and they are easier to pull apart without pulling on the wire at all even with my over-sized hands.
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