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Lucky Escape

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  • Lucky Escape

    Following flying my G5 into a tree a while ago, I decided to remove the Helicommand (as stabilisation has been switched off for about 3 months and it was only doing the swash mix) and rewire the electronics as a result and replace the AR7000 with an AR6200. This also involved setting up in the TX as 3 servo 120 rather than the 1 servo standard that it was with Helicommand. So effectively setting up the machine from scratch which resulted in quite different TX setup.

    Have been testing and adjusting over about 12-15 flights, and now got it pretty good with the last charged battery yesterday. Timer went on TX machine was sweet and I landed, quite happy.

    I removed the canopy to unplug the Deans from the LiPo and noticed a narrow ring about 2mm wide marked all round the motor can…. Closer inspection revealed it to be where the wires from the Lipo to the SportBEC (external switched BEC – I do not use the internal BEC in the FlightPower 40A ESC) had somehow been pushed back to make contact with the spinning motor. The Negative wire had a fair section of the insulation worn away and some 6 or so of the 32 strands of fine wire were cut through. The positive wire had a larger area of insulation worn away and there was only a single strand of the 32 still connected and there was quite a gap that it spanned, say 2mm!!!!!

    My lucky day – maybe I should have bought a Lottery ticket yesterday!

    Deans removed, SportBEC feed wires cut back beyond the damaged bits and new connections soldered up and routed so it cannot happen again.

    This aspect of the installation was about the only bit not changed - and has been in place for well over 200 flights.

    Lucky escape indeed!
    Edmund
    All Electric:
    Tx: Futaba 18mz & Spektrum DX8 Gen 2 for BnF toys
    Helicopters: Blade mCPX, Nano CPX; T-Rex 250SE; Outrage G5, Outrage G5 FBL; Trex 500 CF; Trex 500 ESP, Trex 500 Pro FBL
    Small Planks: Multiplex Acromaster, PA Addiction, PA Extra 260,
    Big Plank: Jabiru SK
    Chargers: eStation Bantam BC8; Graupner Ultra Duo Plus 50, LiPro Quad 6, Revolectrix Celpro PowerLab 8 v2

  • #2
    Very lucky indeed!
    Surprised you could get enough current through a single strand of wire.

    Had a couple of lucky escapes at the weekend myself.
    First one was hovering the blade inverted at 10-15 feet a little further away than I should have been.
    Suddenly the rotor rpm dropped massively and I realised I forgot the idle up switch, flicked it and rolled the heli upright just in time.

    The next day was hovering it inverted and again the rotor rpm dropped but this time it was already in idle up, again managed to role it upright but this time crash landed it with no damage.
    < Insert witty comment here >

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    • #3
      Ouch- that is something I always worry about on my 500 with the outrunner motors- it's a very fast spinny thing just waiting to do some damage ( I suppose you apply that definition to a heli too)

      Lucky you
      Synergy N5C with 3GX on the bench
      Trex 500 ESP FBL BeastX -soooooooooo fast
      Trex 700 LE Beast X'd and no sticky out bits
      Velocity 90 BeastX FBL-the love affair has begun!
      Newton Abbot Heli CLub where the sun always shines

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