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  • HP server PSU conversion

    Hi all,
    After much deliberation over whether to buy a PSU or convert a server PSU to power my multi charger, I bought an HP DPS-600PB series ESP135 PSU, it is rated at 575W, or 47A at 12V. It is the one used in ProLiant DL380 G4 Rack Servers. I bought it off fleabay for £16(free p&p ) and conversion took about an hour. Would have been a lot shorter, had I noticed the tip of my gas soldering iron was loose . The most difficult bit was bridging the gap between the two output connectors, but apart from that, it was a doddle. I followed these instructions https://sites.google.com/site/tjingu...projects/HP47A, and was amazed at how easy it was to do.
    No taking things apart, although you can get a neater finish with banana plugs drilled into the unit if you do. It is currently charging 4x 5000mAh packs quite happily and the case is cool to the touch.

    I have to say, it isn't as quiet as my 200W fusion PSU, but compared to the Dell PSU's, that sound like an army of vacuum cleaners(so I've read), it isn't too bad.
    All that's left to do now, is buy some 100mm heatshrink and I'll have a neat, slim line, yet powerful PSU, for a fraction of the price of a dedicated PSU. If you are humming and haaing like I was, and electronics not your strong point, like mine isn't, worry no more, it must be easy if I managed it .

    Cheers,
    Andy
    Logo 600 SX
    TT E700
    Synergy 516
    Vcontrol



    sigpic

  • #2
    +1 on that. I did the same and followed the same thread. I had a little bit of difficulty bridging the little pins but on the advice of Coolice, who is an expert on these things, I used servo connector tags. Like yours, mine works wonderfully well. I bought a cheap ammeter and voltmeter from e bay and put them in a separate box to show me what the psu is doing. I am very pleased with it.
    Tron 7.0 advance Vbar evo V Control
    Foamy plank
    icharger 3010b, Coolice 24v psu
    Member of MK Heli Club and LMAC

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    • #3
      I had an old 3G(fbl unit, not iphone lol) cable which I cut up to bridge the pins, before I read the bit about servo connectors . I made the bridging cables long enough to slide up inside the heatshrink I put over the 2 output cables. Made it look mildly more professional hahaha!!
      Andy
      Logo 600 SX
      TT E700
      Synergy 516
      Vcontrol



      sigpic

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      • #4
        We've all been at it
        I bought a pair a couple of weeks ago and have removed the dc ground from the second unit and put 4mm bullets on the outputs of both so can use them as 2x 12.6v supplies or linked at 25.2, I haven't got a charger capable of taking a 25v input yet but it's nice to know the psu is all ready to go

        Op you mention the fans being loud-ish, if you link pins 4 and 8 the fans run almost silent but can still ramp up when required
        DX8

        Phoenix
        RealFlight 7

        Mcpx BL

        Trex 550 DFC with Vx1n

        Trex 700 DFC Pro Hv with Vx1n

        Zmr250 mini H Quad racer

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        • #5
          [QUOTE=MarkG_R1

          Op you mention the fans being loud-ish, if you link pins 4 and 8 the fans run almost silent but can still ramp up when required [/QUOTE]

          Cheers mark, I never got that far, too anxious to see if it worked hahaha. I'll do that thanks.
          Andy
          Logo 600 SX
          TT E700
          Synergy 516
          Vcontrol



          sigpic

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          • #6
            Makes the world of difference mate, I did one and left the other to compare the two, then promptly did the second one
            DX8

            Phoenix
            RealFlight 7

            Mcpx BL

            Trex 550 DFC with Vx1n

            Trex 700 DFC Pro Hv with Vx1n

            Zmr250 mini H Quad racer

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            • #7
              I've got 6,8&10 shorted out already, but as 5 is ground, I could short out 4&5 with the same result I guess. Anythng for a quiet life
              Andy
              Logo 600 SX
              TT E700
              Synergy 516
              Vcontrol



              sigpic

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              • #8
                I've got 6,9,10 linked to make them work, then 4 and 8 linked to shut them up
                DX8

                Phoenix
                RealFlight 7

                Mcpx BL

                Trex 550 DFC with Vx1n

                Trex 700 DFC Pro Hv with Vx1n

                Zmr250 mini H Quad racer

                Comment


                • #9
                  Apparently 9 is used for voltage adjustment up to 13.6v or summink. I'm just happy I didn't frazzle myself .
                  Andy
                  Logo 600 SX
                  TT E700
                  Synergy 516
                  Vcontrol



                  sigpic

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                  • #10
                    Yeah that's it, but I decided 12.6 will do for now until I get a bigger icharger
                    DX8

                    Phoenix
                    RealFlight 7

                    Mcpx BL

                    Trex 550 DFC with Vx1n

                    Trex 700 DFC Pro Hv with Vx1n

                    Zmr250 mini H Quad racer

                    Comment


                    • #11
                      Don't up the voltage if you are running a PL8. My psu was putting out about 27v because of a mod the builder did. When used with my iCharger 306b it wasn't a problem but when using the PL8 it would cause the second PSU to trip out and the charger voltage alarm would go off.

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